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Home  »  Product Range  »  Common Rail Injector & Pump Testers (CRDI Testing Kits)

Common Rail Injector & Pump Testers (CRDI Testing Kits)

Common Rail Injector & Pump Testers (CRDI Testing Kits) find application for diesel workshops having diesel fuel injection pump test bench and desire to further upgrade bench that allows them to successfully handle testing and calibration demands of common rail injectors. These provide driving signals to injector solenoid and also find usage in testing CR injector on parameters of spray pattern, chattering, delivery, back leak and other parameters. Further, these also allow easily measurement of the return to output delivery ratio on test bench through use of CRT 5000.

The range offered by us here include Common Rail Injector, Pump & Fuel Rail Tester (Model: CRT - 5000), Common Rail System Test Bench Kit (Model: CRTK – 5000), Common Rail Injector Tester / Simulator (Model: CRI - 4000) and Common Rail Injector Testing Kit (Model: CRIT - 4000). Other than this, we also offer Common Rail Injector Testing Kit (Hand Operated) (Model: CRIH 4000), Common Rail Pump & Fuel Rail Tester / Simulator (Model: CRP - 2000) and Common Rail Pump & Fuel Rail Test Bench Kit (Model: CRP – 2000T).

Common Rail Injector, Pump & Fuel Rail Tester

Common Rail Injector Pump & Fuel Rail Tester

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Model: CRT - 5000

Common Rail Injector, Pump & Fuel Rail Tester meet the demands of testing all types of injectors & fuel rails as well as common rail pumps of different makes including Denso, Siemens, Bosch, Delphi. These testers allow one to vary pulse width of injector as well as also vary engine RPM (N) that determines frequency of spray from injector.

Coming with driving signals to fuel metering control valve / Solenoid on CR pump, the CRT present also helps in provides driving signals to solenoid/ fuel rail pressure control valve that finds usage in increasing as well as decreasing rail pressure through operating drain/return mechanism for draining out fuel from fuel rail. These also support monitors and digitally display rail pressure on LCD display as well as also automatically cut off fuel supply in event of rail pressure exceeding 1600 BAR.

Application: The common rail system tester CRT 5000 is designed in order to test all types of common rail pumps, injectors and fuel rails of Bosch, Delphi, Denso and Siemens make.

Features:
  1. It provides driving signals to the injector solenoid and can be used to test a CR injector for its delivery, back leak, spray pattern, chattering etc. One can easily measure the return to output delivery ratio on a test bench using the CRT 5000.
  2. One can vary the pulse width of the injector (W) (in ms – milli seconds).
  3. Also one can vary the engine RPM (N) which in turn determines the frequency of spray from the injector.
  4. It provides driving signals to the fuel metering control valve / Solenoid on the CR pump, and can energize it from 0 % to 100 %, i.e. fully closed (zero output delivery) to fully open (maximum output delivery).
  5. The CRT also provides driving signals to the fuel rail pressure control valve / solenoid which is used to increase / decrease rail pressure by operating a drain / return mechanism to drain out fuel from the fuel rail. As in the case of pump solenoid, this can also be energized between 0 – 100 %.
  6. Monitors and displays the rail pressure digitally on the LCD display, and provides automatic cut off of fuel supply once rail pressure exceeds 1600 BAR (Overpressure protection)
  7. Hence the CRT 5000 is also used to test the proper operation of the fuel metering solenoid on pump, fuel rail pressure control valve / solenoid on rail and the fuel rail pressure sensor.
  8. It is also capable of driving two DRV's / Fuel metering solenoids on Siemens C/R pumps.
  9. The CRT 5000 electronic unit comes complete with all cables and couplers / adapters suitable for Bosch, Delphi, Denso and Siemens CR injectors, pumps and fuel rails, Operation manual explaining in detail how to operate the equipment, CR injector and pump test data as well as an excellent presentation explaining Common Rail technology on CD.
  10. Can be customized to work on both 110 V and 220 V power supplies.

Therefore, the CRT 5000 is nothing but an ECU / ECM simulator - it simulates the working of an ECU / ECM in vehicles to provide precise driving signals to the various components of the common rail system, i.e., the CR pump, Fuel rail and the CR injectors. Also like the ECU it receives feedback from the pressure sensor on the rail and displays the rail pressure digitally. 

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Common Rail System Test Bench Kit

Common Rail System Test Bench Kit

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Model: CRTK – 5000

Common Rail System Test Bench Kit is developed for meeting the demands of testing all types of injectors, fuel rails as well as common rail pumps of Siemens, Bosch, Delphi, Denso make on all types of diesel FIP test benches. The testing kit also comes with support of electronic simulator unit with electrical cables as well as couplers/adapters that are suitable for Denso, Siemens, Bosch, Delphi, CR injectors, pumps and fuel rails.

Here, the Bosch / Delphi common rail comes fitted with pressure sensor and solenoid/fuel rail pressure control valve with fuel rail stand that allows mounting on common rail. These also come with high pressure connection pipes that find suitability for CR testing. Further, these also come supported with injector output delivery as well as return pipe with adapter options.

Application: The common rail system testing kit CRTK 5000 is designed in order to test all types of common rail pumps, injectors and fuel rails of Bosch, Delphi, Denso and Siemens make on all kinds of diesel FIP test benches. 

The Common rail System testing Kit comes complete with:- 
  1. The electronic simulator unit – CRT 5000 (Refer above for more details) with all electrical cables and couplers / adapters suitable for Bosch, Delphi, Denso and Siemens CR injectors, pumps and fuel rails.
  2. Bosch CP1 common rail pump (Lightly used but in excellent working condition).
  3. A single mounting bracket / foundation and coupling suitable for all types of CRDI pumps.
  4. Bosch / Delphi common rail fitted with a solenoid / fuel rail pressure control valve and pressure sensor with a fuel rail stand for mounting the common rail.
  5. High pressure connection pipes suitable for CR testing.
  6. Common rail return / drain pipe. 
  7. Injector output delivery and return pipe with adapters. 
  8. The operation manual explaining how to operate the equipment.
  9. Common rail injector and pump test data hard copy / soft copy.
  10. And an excellent presentation explaining common rail technology in vast detail on a Compact disc (CD).
  11. Can be customized to work on both 110 V and 220 V power supplies.

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Common Rail Injector Tester / Simulator

Common Rail Injector Tester Simulator

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Model: CRI - 4000

Common Rail Injector Tester / Simulator find application in meeting the demands of testing as well as diagnosis of all types of common rail injectors including those of Denso, Siemens, Bosch, Delphi and others. Further, these also used for meeting the demands of testing common rail injector for chattering, back leakage; output delivery, spray pattern, Output Delivery to Return / back leak ratio.

These work by simulation of working of ECU in vehicle as well as in providing various injectors with support of driving signals. These also allow testing of spray pattern as well as output delivery to return ratio among other parameters that assist in determination of how good injector is and requires repair or not.

Application: The CRI 4000 is used to test and diagnose all kinds of common rail injectors, i.e. Bosch, Delphi, Denso and Siemens (Piezoelectric technology). It can be used to test a common rail injector for its output delivery, spray pattern, chattering, back leakage; Output Delivery to Return / back leak ratio.

Description:
  1. It simulates the working of the ECU in the vehicle and provides the various injectors with driving signals.
  2. One can set the Pulse Width 'P' (Time in micro seconds / us for which the injector nozzle opens to spray hence determining the Volume of fuel delivered per spray) as well as the Frequency 'F' (Determines the number of times the injector sprays per second) for each kind of injector enabling the user to test the various C/R injectors under a variety of test conditions.
  3. The Time 'T' can also be set - which is the time in minutes for which the test runs.
  4. One can test the spray pattern, output delivery to return ratio etc. which in turn helps determine how good the injector is, whether it needs repair or not.
  5. Comes with all electrical connectors / couplers - for Bosch, Delphi, Denso and Siemens common rail injectors.
  6. Can be customized to work on both 110 V and 220 V power supplies.
  7. We also provide the C/R Injector Test Data hard copy, Comprehensive Equipment Operation Manual and a CD with an excellent presentation on common rail technology with our unit to help the user understand common rail injector repairing better.

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Common Rail Injector Testing Kit

Common Rail Injector Testing Kit

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Model: CRIT - 4000

Common Rail Injector Testing Kit meet the demands of testing all types of common rail injectors that include Denso, Siemens, Bosch, Delphi make using diesel FIP test bench. Here, the parameters these can test for include injector for delivery, chattering, back leakage/return, spray pattern among others.

The Injector Testing Kit offered comprises Electronic Simulator / CRI 4000 Unit that assists in stimulating working of ECU in vehicle as well as in providing various injectors with driving signals. These also support controlling of pulse width and frequency and come with support of electrical connectors as well as adaptors complete range of C/R injectors including Denso, Bosch, Delphi, Siemens. Further, the use of Bosch Common Rail / CRDI Pump finds usage in supplying diesel to injector up to 2000 BAR pressure.

Application: Used to test all kinds of common rail injectors - Bosch, Delphi, Denso and Siemens (Piezoelectric technology) on a diesel FIP test bench. It can be used to test an injector for its delivery, spray pattern, chattering, back leakage / return. By checking the injector delivery to return ratio one can diagnose a faulty injector.  

The Injector Testing Kit Consists of:
  1. Electronic Simulator / CRI 4000 Unit (Refer above for more details) - which simulates the working of the ECU in the vehicle and provides the various injectors with driving signals. One can control the pulse width (Volume of delivery per spray) as well as the Frequency (No. of times the injector sprays per second) for each kind of injector. Complete with all electrical connectors and adaptors for all types of C/R injectors - Bosch, Delphi, Denso and Siemens.
  2. Bosch Common Rail / CRDI Pump (High Pressure Source) - To supply diesel to the injector up to 2000 BAR pressure.
  3. Bosch / Delphi fuel rail with a high pressure drain valve fitted with large wheel and a stand for mounting the fuel rail - To create pressure up to 2000 Bar to be supplied to the injector; one can control the rail pressure by opening / closing the drain valve.

    Note: The rail pressure / the pressure being supplied to the injector can be increased by (a) tightening the drain valve at one end of the rail and (b) by increasing the speed (RPM) of the test bench.   
  4. Electrical Connectors / Couplers - for all kinds of common rail injectors of Bosch, Delphi, Denso and Siemens make. 
  5. Pressure Gauge with suitable adapter (0 - 2100 KG / Cm sq. & 0 - 30000 PSI - 150 MM Dial - Glycerin filled) - To monitor common rail pressure.
  6. Mounting Bracket for pump - Suitable for mounting all types of common rail / CRDI pumps viz Bosch, Delphi and Siemens, with suitable coupling.
  7. High pressure pipes - suitable for pressure up to 2100 kg/cm sq. or 2000 BAR. 
  8. We also provide the Equipment Operation Manual, injector test data and an excellent presentation on Common Rail technology along with the product.
  9. Can be customized to work on both 110 V and 220 V power supplies.

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Common Rail Injector Testing Kit (Hand Operated)

Common Rail Injector Testing Kit Hand Operated

Common Rail Injector TesterZoom

Model: CRIH 4000

The Hand Operated Common Rail Injector Testing Kit finds application for meeting the demands of testing all types of diesel common rail injectors including that of Denso, Siemens, Bosch, Delphi as well as can also be used for testing CR injector for parameters like its delivery, chattering, back leakage, spray pattern, output delivery to return ratio among others.

The provided Injector Testing Kit comprises Electronic Simulator CRIT 4000, Injector Nozzle Tester as well as Electrical Connectors / Couplers for meeting the demands of all types of common rail injectors. Coming with high pressure pipes for connection to nozzle tester, we can also offer these with provision of equipment operation manual as well as injector test data and presentation support on Common Rail technology with the product. Further, we can customize its working on both 110 V and 220 V power supplies.

Application: Used to test all kinds of diesel common rail injectors - Bosch, Delphi, Denso and Siemens (Piezoelectric technology). It can be used to test a CR injector for its delivery, spray pattern, chattering, back leakage & Output delivery to return ratio.  

The Injector Testing Kit Consists of:
  1. Electronic Simulator CRIT 4000 (Refer above for more details) - which simulates the working of the ECU in the vehicle and provides the various injectors with driving signals. One can control the pulse width 'P'(Volume of delivery per spray), Frequency 'F' (No. of times the injector sprays per second) and Time 'T' (Time for which the test runs in minutes) for each kind of common rail injector. 
  2. Injector Nozzle Tester - To supply diesel to the injector up to 600 Bar pressure. Injector nozzle tester can also be used to test all kinds of traditional / mechanical diesel injectors (Non common rail) and set their opening pressure etc.
  3. Electrical Connectors / Couplers - for all kinds of common rail injectors.
  4. High pressure pipes for connection to nozzle tester etc. 
  5. We also provide the Equipment Operation Manual, injector test data and an excellent presentation on Common Rail technology along with the product.
  6. Can be customized to work on both 110 V and 220 V power supplies.

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Common Rail Pump & Fuel Rail Tester / Simulator



Common Rail Pump & Fuel Rail Tester Simulator

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Model: CRP - 2000

Common Rail Pump & Fuel Rail Tester / Simulator is applicable in testing/driving all varieties of common rail pumps & fuel rails on diesel FIP test bench/stand. These testers also display fuel rail pressure digitally through on screen reading support using pressure sensor that comes mounted on fuel rails.

This tester/simulator is designed to provide driving signals to fuel metering control valve/Solenoid on CR pump as well as can also energize it from 0 % to 100 %. Further, the CRT also provides for driving signals to fuel rail pressure control valve / solenoid that finds usage in increasing/decreasing rail pressure through operating drain / return mechanism for meeting the demands of draining out fuel from fuel rail.

(Especially for those who already have a CR injector simulator)
Application: The common rail pump tester CRP 2000 is designed in order to test / drive all types of common rail pumps and fuel rails of Bosch, Delphi, Denso and Siemens make on a diesel FIP test bench / stand. Also it displays the fuel rail pressure digitally on screen reading from the pressure sensor mounted on fuel rails. 

Features:- 
  1. It provides driving signals to the fuel metering control valve / Solenoid on the CR pump, and can energize it from 0 % to 100 %, i.e. fully closed (zero output delivery) to fully open (maximum output delivery). The fuel metering control valve on the pump regulates the fuel intake volume to the CR pump and hence also determines the output volume.
  2. The CRT also provides driving signals to the fuel rail pressure control valve / solenoid which is used to increase / decrease rail pressure by operating a drain / return mechanism to drain out fuel from the fuel rail. As in the case of pump solenoid, this can also be energized between 0 – 100 %.
  3. Monitors and displays the rail pressure digitally on the LCD display, and provides automatic cut off of fuel supply once rail pressure exceeds 1600 BAR (Overpressure protection)
  4. It can drive the fuel metering solenoid on C/R pump and the fuel rail pressure control solenoid on fuel rails simultaneously to regulate the rail / system pressure which is displayed digitally on screen.  
  5. It is also capable of driving two solenoids / DRV's on the Siemens C/R pumps simultaneously.  
  6. Hence the CRP 2000 is not only used to drive but is also used to test the proper operation of the fuel metering solenoid on pump, fuel rail pressure control valve / solenoid on rail and the fuel rail pressure sensor. 
  7. Available for both 110 V and 220 V supply voltage.
  8. Therefore, the CRP 2000 is nothing but an ECU / ECM simulator - it simulates the working of an ECU / ECM in vehicles to provide precise driving signals to the CR pump and Fuel rail. Also like the ECU it receives feedback from the pressure sensor on the rail and displays the rail pressure digitally.

The Common rail pump tester unit comes complete with:-
  1. The electronic unit with all cables and couplers / adapters suitable for Bosch, Delphi, Denso and Siemens CR pumps and fuel rails.
  2. The operation manual explaining how to operate the equipment.
  3. Common rail injector and pump test data hard copy / soft copy and an excellent presentation explaining common rail technology in vast detail on a Compact disc (CD).

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Common Rail Pump & Fuel Rail Test Bench Kit



Common Rail Pump & Fuel Rail Test Bench Kit

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Model: CRP – 2000T

Common Rail Pump & Fuel Rail Test Bench Kit is ready to mount test benches kits that are suitable for all Diesel FIP Test Benches. These find application for testing/driving all types of common rail pumps as well as fuel rails of make Denso, Siemens, Bosch, Delphi and can also display fuel rail pressure in form of digital on screen reading using support of pressure sensor that comes mounted on fuel rails. Further, the common rail system testing kit also comes with electronic simulator unit with support of all electrical cables as well as couplers / adapters that find suitability for Denso, Siemens, Bosch, Delphi make CR pumps and fuel rails. These also come with operation manual that explains the process to operate the equipment.

(Ready to be mounted on all Diesel FIP Test Benches)
Application: The common rail pump test bench kit CRP 2000T is designed in order to test / drive all types of common rail pumps and fuel rails of Bosch, Delphi, Denso and Siemens make on a diesel FIP test bench / stand. Also it displays the fuel rail pressure digitally on screen reading from the pressure sensor mounted on fuel rails. 

The Common rail System testing Kit comes complete with:- 
  1. The electronic simulator unit – CRP 2000 (Refer above for more details) with all electrical cables and couplers / adapters suitable for Bosch, Delphi, Denso and Siemens CR pumps and fuel rails.
  2. Bosch CP1 common rail pump (Lightly used but in excellent working condition).
  3. A single mounting bracket / foundation and coupling suitable for all types of CRDI pumps.
  4. Bosch / Delphi common rail fitted with a solenoid / fuel rail pressure control valve and pressure sensor with a fuel rail stand for mounting the common rail.
  5. High pressure connection pipes suitable for CR testing.
  6. Common rail return / drain pipe
  7. Injector output delivery and return pipe with adapters
  8. The operation manual explaining how to operate the equipment.
  9. Common rail injector and pump test data hard copy / soft copy.
  10. And an excellent presentation explaining common rail technology in vast detail on a Compact disc (CD).
  11. Can be customized to work on both 110 V and 220 V power supplies.

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Product Range

12 Cylinder Diesel Fuel Injection Pump Test Benches 8 Cylinder Diesel Fuel Injection Pump Test Stands Dedicated Common Rail / CRDI Test Benches
Common Rail Injector & Pump Testers (CRDI Testing Kits) Common Rail Tools & Accessories Injector Nozzle Pop Testers & Ultrasonic Cleaner
Cummins Pump & Injector Test Equipment EDC / Electronic VE Pump Tester (Euro III) Diesel Test Bench Accessories & Attachments
Diagnostic Car Scanner (Launch X431 Master India) Petrol Vehicle & Marine Injector Tester

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